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Laboratory Training Equipment

SAP Engineers & Consultants manufacture and supply laboratory training equipment, pneumatics training system and hydraulics training system that includes electro-pneumatic trainer, customized basic electro-pneumatic trainer, electro-hydraulic trainer, transparent section of pneumatic components, cut section of pneumatic components, PLC based pneumatic system trainer and electro hydraulic system trainer.

The products offeref under the range of Pneumatics & Hydraulic Laboratory Training Systems are: Electro - Pneumatic Trainer (SAP 20) & Customized Basic Electro - Pneumatic Trainer (SAP 20A), Hydraulic Trainer (SAP-38) & Hydraulic Trainer (SAP- 38A) and Transparent / Cut Section of Pneumatic Components (SAP-66 & SAP-67). Designed as per international quality standard, these systems are used to study pressure control, direction control, flow control, cylinder control and hydraulic control.

Electro - Pneumatic Trainer (SAP 20) & Customized Basic Electro - Pneumatic Trainer (SAP 20A)


Electro - Pneumatic Trainer (SAP 20) & Customized Basic Electro - Pneumatic Trainer (SAP 20A) 

The Electro-Pneumatic Trainer outlines the basics of Pneumatic control system along with its components and their applications.

Technical Specification:

  • Single Acting Cylinder: Bore: 25 mm × Stroke: 100mm, Mounting: Foot
  • Double Acting Cylinder: Bore: 25 mm × Stroke: 100mm, Mounting: Foot
  • Air Filter Regulator: ¼’’, 0-10 Kg/cm2
  • Solenoid Valve: 2 Nos, 5/2 way, 1/4’’, 230VAC., & 3/2 way, ¼’’, 230 VAC
  • Flow Control Valve: ¼’’ (F), Square Body
  • Non Return Valve: ¼’’ connection
  • Block Manifold: ¼’’, 4 ways

For more detail technical specifications, plz download the below PDF file.

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Electro - Hydraulic Trainer (SAP-38) & Hydraulic Trainer (SAP-38A) 

Electro Hydraulic Circuit Trainer outlines the basic Principle of Hydraulic Control System, hydraulic Control System Components & its applications using electronic proximity position sensor & electro-mechanical actuators (solenoid valves).

Technical Specification:

  • Single Acting Cylinder: Bore: 40 mm × Stroke: 100mm, / Mounting: Foot
  • Double Acting Cylinder: Bore: 40 mm × Stroke: - 100mm, / Mounting: Foot
  • Solenoid Valve: 2 Nos, 4/3 way, ¼’’, 230VAC & 4/2 way, ¼’’, 230 VAC
  • Flow Control Valve: ¼’’ (F), Square Body
  • Block Manifold: ¼’’, 4 ways
  • Male Connector: ¼’’
  • Indicator: 24 VDC Operated
  • Proximity Sensors: 4 no.; Type: Inductive 2 wire, Diameter: 18 mm, / Sensing Distance: 5 mm. 100 Kg/cm2
  • Pressure Gauge: Dial Size: 100 mm
  • Hydraulic Motor: 3 LPM
  • Oil Hydraulic power pack: MS Powder Coated Oil Tank, Capacity: 20 Lit. with Oil Level Indicator; Vane Pump: 5 LPM with Strainer Filter

For more detail technical specifications plz download the below PDF file.
Electro - Hydraulic Trainer (SAP-38) & Hydraulic Trainer (SAP-38A)


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Transparent/Cut Section Of Pneumatic Components (SAP-66 & SAP-67)


Transparent/Cut Section Of Pneumatic Components (SAP-66 & SAP-67) 

The setup consists of transparent body (or cut section) of the pneumatic components which gives idea regarding the internal constructional features of the pneumatic components.

Following components are included in the trainer:

  • 3/2 Spool type Direction control valve
  • Single Acting Cylinder
  • Double Acting cylinder
  • 5/2 Pilot (single pilot and double pilot) operated Direction control valve
  • Solenoid operated 3/2 Direction control valve
  • Solenoid operated 2/2 Direction control valve
  • 3/2 push button operated Direction control valve
  • Solenoid operated 5/2 Direction control valve

For more detail technical specifications, plz download the below PDF file.

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PLC Based Pneumatic System Trainer 

Item Code: PCST-13

This pneumatic trainer is a PLC based basics system which outlines the basics of pneumatic equipment and their operation and control systems. It has a variety of features such as:
  • PLC operated pneumatic Trainer
  • Basic & Advanced pneumatic circuits
  • Simple build up of pneumatic circuits
  • Self contained unit
  • Referenced storage facilities provided
  • Symbol used throughout
  • Fault simulator & maintenance training.
  • Portable, quite compressor available (option)
  • Computerized Pneumatic trainer system (optional)

Range of Experiment
  • Study of plc programming
  • Study of pneumatic cylinders single acting,
    double acting
  • Study of construction & operation of
    pneumatic equipments such as 5-2 valve,
  • 3-2 valve, limit switches, pneumatic motor, etc.
  • Study of pneumatic control system
Service Required
  • Clean, dry Compressed Air Supply at 7 Kg/Cm^2
  • 230 VAC Single Phase supply
  • System Dimensions: 4 Ft. (L) X 1.5 Ft. (W) X 3Ft. (H)
PLC Based Pneumatic System Trainer

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Electro Hydraulic System Trainer

Electro Hydraulic System Trainer 

Item Code: SAP-38

The Electro Hydraulic Circuit Trainer system manufactured by us outlines the basic Principle of Hydraulic Control System, hydraulic Control System Components and its applications by using electronic proximity position sensor & electro-mechanical actuators (solenoid valves).
 
Features
  • Compact Ergonomic Design
  • User Friendly, Self Explanatory Systems
  • Leak proof Safety Measures, sturdy piping & Robust Construction
  • Training Manuals mimic Charts for Operation Ease.
  • System Frame with Caster Wheel Arrangement for ease in movement.
  • M.S. powder coated cubical plant with standard Instrument Mountings.
  • Inbuilt Safety Measures to avoid improper usage.

System Specifications
  • Wall mounting assemblies of hydraulic actuator & self-reciprocating cylinder
  • Single acting cylinder (bore diameter: 40mm, stroke length: 100mm)
  • Double acting cylinder (bore diameter: 40mm, stroke length: 100mm)
  • Hydraulic motor, Solenoid Valve (electro-hydraulic), Limit Switches
  • Proximity type sensors (electro-hydraulic),
  • Direction control valves, 4/3, 4/2way, etc
  • Press fit couplings provided,
  • Tubing for circulation of pressure
  • Manifold for distribution.
  • Oil Hydraulic power pack for power supply
  • Optional component are available to allow fault operation and diagnosis training.
  Range of experiment:
  • Study of pressure control.
  • Study of direction control.
  • Study of flow control.
  • Study of cylinder control.
  • Study of power pack control characteristics.
  • Study of hydraulic control.
System component:
  • Hydraulic power pack.
  • Hydraulic sensor and transducer (oil pressure 8, limit switches 5, 6).
  • Hydraulic valve. 5-2(4,3-2(7))
  • Hydraulic manifold(10)
Service required:
Three-phase supply of 415 V 50 Hz suitability used for direct on line starting of a induction motor.
System Dimensions: 2.5 Ft. (L) X 2Ft. ((W) X 3.5 Ft (H)

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